Crush Guard - Installation - Genie ALC500/ALC1000 Crush Guard Frame Installation

Crush Guard - Installation - Genie ALC500/ALC1000 Crush Guard Frame Installation

Notes
This Tech Doc shows how the Crush Guard frame is Installed on the ALC500/ALC1000 Boom Lift
Installation Steps:
1. Position the Crush Guard frame on the man platform.
2. Secure the frame to the vertical posts on each side of the operator controls using the supplied U-bolts and tension to finger tight.
3. Make sure that the horizontal bar of the frame, is resting on top of the metal clips that secure the operator control box to the man platform.


4. On the left hand side of the frame, tighten the two nuts evenly on the U-bolt to 12Nm.
5. Once tensioned correctly, place two of the supplied rubber caps over the exposed U-bolt threads.


6. On the right hand side of the frame, tighten the two nuts evenly on the U-bolt to 12Nm.
7. Once tensioned correctly, place the remaining two supplied rubber caps over the exposed U-bolt threads.


8. Run the cable from the Crush Guard frame through the opening, in the man platform (as shown in the image below).
9. The cable has two M12 connectors and it is necessary to run, one connector at a time through the opening to avoid any damage to the cable. 


10. Secure the cable to the rear of the man platform as shown in the image.
11. The cable is secured using one zip tie next to the existing P-clip.