Crush Guard - Installation - Haulotte HA16PE/HA18PX Machine Connections

Crush Guard - Installation - Haulotte HA16PE/HA18PX Machine Connections

Notes
This Tech Doc shows how the Machine Connections are completed on the Haulotte HA16PE/HA18PX Boom Lift
Installation Steps:
1. Remove the 4 bolts that secure the lid to the operator control box.


2. Drill a 20 mm hole in the location marked earlier for the M23 connector.
3. Insert the supplied cable wire harness up through the exposed hole
Make sure that the M23 connector remains on the outside of the operator control box


4. Using a 24mm open ended spanner, secure the M23 connector to the control panel using the supplied metal lock nut.
5. Make sure that the nut is done up tight to avoid the connector rotating. 
 

6. On the emergency stop switch, locate the 24V power supply output signal wire with id 102.
7. Connect the pink wire with red fork terminal from the Crush Guard harness with wire 102. See Note 1 


8. Locate the deadman foot switch connector inside the control box and find the wire with id 2110.
9. Cut the deadman foot switch wire 2110 and join the brown wire from the Crush Guard wire harness to the foot switch side and green wire from the harness to the other end of the wire 2110 (as shown in the image below). See Note 1, See Note 2


10. Attach the black wire with the ring terminal from the Crush Guard wire harness to the ground point connector inside the operator control box
(as shown in the image below). See Note 1  


11. Secure the Crush Guard wire harness to the existing wires using cable ties. 

Info
Note 1. The control box electronics may be different from the picture shown.
Note 2. The direction of the wire colours is not important.