Crush Guard - Installation - Haulotte Star10 Machine Connections

Crush Guard - Installation - Haulotte Star10 Machine Connections

Notes
This Tech Doc shows how the Machine Connections are completed
Installation Steps:
1. Remove the 4 bolts that secure the lid to the operator control box.
2. Drill a 20 mm hole in the location marked earlier for the M23 connector.


3. Insert the supplied cable wire harness up through the exposed hole, making sure that the M23 connector remains on the outside of the operator control box.
4. Using a 24mm open ended spanner, secure the M23 connector to the control panel using the supplied metal lock nut.
5. Make sure that the nut is done up tight to avoid the connector rotating.


6. On the emergency stop switch locate the wire 37A.
7. Remove the wire 37A from the emergency stop terminal and replace with the fork terminal on the pink / blue wire from the Crush Guard wire harness.
8. Cut off the fork terminal from the wire 37A that was removed from the emergency stop switch and crimp join the white wire from the Crush Guard wire harness. See Note 1.


9. Locate the wire 100 coming from the Operator control box connector.
10. Cut the wire and crimp join the wire (100) with the crush guard harness black wire. See Note 1.


 11. Secure the Crush Guard wire harness to the existing wires using cable ties.
Alert
Note 1. The control box electronics may be different from the picture shown.
    • Related Articles

    • Crush Guard - Installation - Genie Z-40/23N Machine Connections

      This Tech Doc shows how to complete the connections to the machine Installation steps: 1. Remove the 4 bolts that secure the lid to the operator control box. 2. Drill a 20 mm hole in the location marked earlier for the M23 connector. 3. Insert the ...
    • Crush Guard - Installation - Genie ALC1000 Wiring Connections

      This Tech Doc shows Crush Guard wiring connections on the ALC1000 Boom Lift Required hardware: 1000mm of two core cable minimum 18 gauge AWG 700mm of pink wire, minimum 18 gauge AWG 5 x red crimp joiner 1 x blue crimp joiner 1 x yellow crimp fork ...
    • Crush Guard - Installation - Genie ALC500 Wiring Connections

      This Tech Doc shows Crush Guard wiring connections on the ALC500 Boom Lift Installation Steps: 1. Remove the 4 bolts that secure the lid to the operator control box. 2. Using a flat head screw driver, remove the installed grommet from the operator ...
    • Crush Guard - Installation - Haulotte Star10 Finalisation

      This Tech Doc shows how to finalise and complete the installation Installation Steps: 1. Place the lid back onto the operator control box and tighten the 4 bolts that secure the lid. 2. Connect the M23 connector from the Control Module to the socket ...
    • Gen4 - Installation - Haulotte HTL 4014 Machine Connections

      The following procedures connect the safety systems to the existing electronics in the machine Installation Steps: 1. Isolate the machine before continuing to avoid damage to the electronic modules. 2. Locate the connector CN08 which can be found ...