Crush Guard - Installation - JLG X19J Machine Connections

Crush Guard - Installation - JLG X19J Machine Connections

Notes
This Tech Doc shows how the Machine Connections are completed on the JLG  X19J Boom Lift
Installation Steps:
1. Remove the 4 bolts that secure the lid to the electronic enclosure.


2. Drill a 20 mm hole in the location for the M23 connector.


3. Insert the supplied cable wire harness up through the exposed hole, making sure that the M23 connector remains on the outside of the operator control box.


4. Using a 24mm open ended spanner secure the M23 connector to the control panel using the supplied metal lock nut.
5. Make sure that the nut is done up tight to avoid the connector rotating.


6. On the Crush Guard wire harness, cut the terminal connecting the pink and blue wires.
7. To separate the wires, locate the 24V power red wire and splice into the pink wire from the Crush Guard wire harness.
(see white & black rectangle in the photo below)


8. Locate the ground black wire and splice into the black wire, from the Crush Guard wire harness.
(see white & black rectangle in the photo below)


9. Locate the deadman switch brown wire.
10. Cut the deadman switch wire and join the blue and white wires to either end of the deadman switch wire.
(see white & black rectangles in the photo below)


11. Secure the Crush Guard wire harness to the existing wires using cable ties.
12. Replace the lid to the electronic enclosure.