Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Replace Fuse

Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Replace Fuse

Notes
The purpose of this Tech Doc is to help with replacing the fuse
The crush guard contains a single 1A standard blade fuse inside the control module enclosure.

Follow the instructions below to test or replace the fuse:
1. Disconnect the M12 cables from the rope switch and user interface
2. Disconnect the M23 connector cable into the EWP control box and cut any cable ties that are securing the cable
3. Remove the bolts securing the control module bracket to the EWP platform and move the control module to a working area
4. Remove the bolts securing the cover of the control module enclosure to access the fuse holder.
5. Disconnect CN4 on the siren to completely remove the cover and access the PCB.
6. Test or replace the 1A fuse in F1
7. Reconnect CN4 for the siren and reattach and secure the cover
8. Reattach the mounting bracket to the EWP platform
9. Connect the M12 cables from the rope switch and user interface into the control module
10. Connect the M23 connector cable into the EWP control box and secure the cable using cable ties

Info
It is recommended to remove the control module from the EWP in order to access the fuse 

    • Related Articles

    • Crush Guard - Service - Genie ALC500/ALC1000 Replace Fuse

      The purpose of this Tech Doc is to help with replacing the fuse The crush guard contains a single 1A standard blade fuse inside the control module enclosure. Follow the instructions below to test or replace the fuse: 1. Disconnect the M12 cables from ...

    • Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Troubleshooting

      This Tech Doc describes how to identify and solve common problems that may occur while operating the EWP with the Crush Guard. Problem The Crush Guard is alarming after leaning on the wire rope Solution The Crush Guard alarm has been triggered and ...

    • Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Machine Interface

      The purpose of this Tech Doc is to help with servicing the Machine Interface The machine interface is a M23 connector harness integrated into the EWP electronics (inside the control box). Damage to Machine Interface Wiring If the machine interface ...

    • Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Frame Structure

      The purpose of this Tech Doc is to help with the Servicing of the frame structure The frame is mounted to the front of the EWP and runs a steel wire rope in front of the EWP controls. When the operator leans on the wire rope, the alarm will trigger ...

    • Crush Guard - Maintenance - Service and Repairs

      The section will familiarize you with the components that comprise the Crush Guard® in order to perform a service or repair. The diagram below outlines the major system components and how they interconnect. Frame The frame is mounted to the front of ...