Crush Guard - Service - Manitou 160ATJ/180ATJ/200ATJ Troubleshooting

This Tech Doc describes how to identify and solve common problems that may occur while operating the EWP with the Crush Guard.

Problem

The Crush Guard is alarming after leaning on the wire rope

Solution

The Crush Guard alarm has been triggered and needs to be reset.

Reattach the magnetic anchor on the bottom left of the Crush Guard frame and press the reset button (located on the bottom right of the Crush Guard frame).

Problem

The magnet won't stay attached to the anchor

Solution

The magnet and anchor surface may require cleaning. see Maintenance Tech Doc for instructions on cleaning the magnet.

Problem

The Crush Guard is in alarm and the magnet is attached, but the reset button can't be pressed

Solution

The wire rope may need to be lubricated or the tension may need to be adjusted. see Maintenance Tech Doc for further instructions. 

Problem

The Crush Guard is in alarm and the red Alert light is flashing near the override button

Solution

Damage has occurred to one or more of the components of the Crush Guard. See Fault Codes on page 22 for further information or contact an EQSS representative to repair the system.

Problem

The engine can't be started and the green Power light near the override button is not illuminated

Solution

The fuse inside the control module may need to be replaced. See Replace Fuse on page 32.

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