Gen3 - Installation - Instructions to Disable Cutouts

Gen3 - Installation - Instructions to Disable Cutouts

Notes
The Gen3 system can be taken out of circuit by bypassing the cutouts.
The EQSS Gen3 monitors the sensors within its own system modules, and when it deems that the telehandler is exceeding its prescribed limits, creates cutouts to the hydraulics. On many machines, the hydraulic solenoids are how the cutouts are usually implemented. 

Each machine brand/model will have similar connection points, but will be located in different places on the machine. The easiest method of locating these places is to download the installation manual for your particular machine and then remove the connections that enable cutouts.

Installation manuals can be found in the Manuals

Examples below of the steps to disable a Haulotte HTL4014/4017 and most JCB telehandlers.

Disable System Power
Remove the bolts attaching the dashboard. Locate the 3-Pin connector attached to the Gen3 wiring loom. Disconnect the 3-Pin connector. 


Remove Hydraulic Tee Connectors
Haulotte HTL4014/4017 example below: Remove the covers at the rear of the machine.
Disconnect the tee connectors into YV300 and YV340. 


Below: Cutout T-Connectors on hydraulic block for some common JCB models
Block photo & connector terminal representations 
         
Below: T-Connector photo and photo of solenoids on some JCB machines
 
The cutouts on JCB machines are usually implemented via EQSS harness T-Connectors. The T-Connectors are connected between the JCB solenoid cables and the actual solenoid terminals. Bypassing the T-Connectors is accomplished by unplugging the T-Connectors and then plugging the JCB harnesses directly into the associated solenoids. The EQSS then cannot impose any cutouts of any kind. It is effectively bypassed from the machine.