Model6288 ITC SWL
ITC SWL- Hitachi - Wiring 3 Pole Connectors
The MCL system uses a number of black 3 pole connectors to transmit signals from the load sensor, back to the cabin electronics. It may be necessary in some cases to shorten the cable and reattach the connector. Wiring Steps: The description below ...
ITC SWL- Hitachi & JCB - Cabin Electronics Installation
The cabin electronics interface into the load sensor and produce the required cutout. Installation Steps: Install the indicator and override switch into a two spare housing in the dashboard. Below: Overload Indicator & Override Switch The switch ...
ITC SWL- Hitachi - Boom Head Cable Installation
The boom head cable connects between the cable reeler and the jib cable. It is also connected to the blank plug connector when the jib is not in use and has been removed. Mount the blank plug connector next to the cable reeler connector. Below: Blank ...
ITC SWL- Hitachi - Jib Cable Installation
The jib cable connects the load sensor to the cable on the boom head. Mount the jib cable connector in a location that it is easily accessible for the operator. Below: Jib Connector Run the cable along the jib as close to the structure as possible to ...
ITC SWL- Hitachi - Load Sensor Installation
The load sensor measures the load attached to the hook of the jib and if the load is greater than the set weight it signals an overload back to the cabin electronics. The load sensor is installed between the jib structure and the hook. Remove the ...
ITC SWL- Hitachi - Cable Reeler Installation
The cable reeler is used to supply the electrical signals to the sensorThe cable reeler should be installed on the reinforcement plate at the top of the base boom section on either the cabin or engine side of the boom (depending on the cable reeler ...
ITC SWL- Hitachi - Installation Outline
The diagram below outlines the installation components of the Hitachi MCL Maximum Capacity Limiter Installation Outline
ITC SWL- User - Pre Operationial Checks
Run through the tests below operating the machine. These tests must be performed in addition to the pre operation checks listed in the machine operator manual
ITC SWL- Safety - Jump Starting
Please heed the warning below when jump starting the vehicle Only Jump Start Machine using a Floating Battery – Connect a floating battery of the same type and voltage to the machine by following the instructions in the machine operator manual. If ...
ITC SWL- Faults - Maintenance
The components of the SWL safety system require periodic checks and maintenance to be performed to ensure it remains in working order. As the SWL is a safety device it's load calibration must be tested every 12 months or when ever changes have ...
ITC SWL- Faults - Fault Codes
If the light from the SWL system starts flashing red, then it is displaying an error. Error Codes will be based on the red blinking light The following table will describe the various error conditions:
ITC SWL- User - Cutout Override
The SWL safety system will engage the hydraulic cutout if the ITC is beyond it's recommended capacity. The operator is allowed to temporarily override this cutout to allow the boom to be moved back into a safe working region. In order to engage the ...
ITC SWL- User - Operation
During normal operation of the unit, the following states will explain the behavior of the unit. Due to the excess pressure during the breakout stage of the bucket, the cutout is disabled until the boom reaches zero degrees to the horizontal.
ITC SWL- General - What is it and System Startup
The SWL system is activated when the ignition is set to accessories or first stage. The ITC SWL is a no display Safe Working Load management system. It uses inclinometers and pressure sensors to generate cutouts when safe working load conditions are ...