Model6285 Gen3
Gen3 - General - Differences Between LMI and RCL
Differences Between LMI and RCL A telehandler Load Management System (LMS) is one that includes an LMI, an RCL or both. Longitudinal Moment Indicator (LMI) – Measures the weight applied on the rear tyres. As the weight on the tyres decreases the LMI ...
Gen3 - Software - Custom Startup Splash Screen No Longer Supported
With the latest release of the Gen3 Display support for the customised splash screen during display startup also known as the boot or startup logo has had to be removed. When using a new Gen3 Display applying a new Startup Logo using the Gen-3 ...
Gen3 - Installation - Manitou CAN IO module
The X1000 connector must be present in order to complete a Gen 3 LMS installation in a Manitou CAN bus system. Certain models of Manitou machines use a CAN bus to transfer data between the various sub-systems. In order to receive machine ...
Gen3 - Software - Rotational to 5 Button User Dial Conversion
When changing from the older style rotational dial to the new 5 button user dial, a software update needs to be applied so that the display can correctly interpret the button signals. Apply the software update after the new user dial has been ...
Gen3 - Attachments - Attachment Automatic Recognition Installation
When installed, the system will read the identification tag on the attachment and automatically change the system to match that attachment. Connection Layout RFID Cable Reeler Installation RFID Reader Installation RFID Tag Installation
Gen3 - General - Gen 3 Kits are Sold Machine Specific
EQSS Gen 3 kits are Engineered, built, configured and sold as machine serial number specific orders The purpose for this Tech Doc is to briefly describe the Engineering Process that is implemented at EQSS for kits that will be fitted to recently ...
Gen3 - Attachments - What is a Load Calibration & how to do it.
The load calibration procedure will ask the operator to calibrate the load for the attachment. What is load calibration? When the Gen 3 has an uploaded attachment load chart but no calibration information, then an attachment calibration must be ...
Gen3 - Attachments - Attachments Lists and Load Charts
Attachment Lists containing calibrated load charts are available to view on the EQSS website. Navigation Path = EQSS Main Page -> Products -> GEN3-LMS -> Attachments Then select the brand (JCB, Manitou...etc) Find the machine model that's relevant to ...
Gen3 - General - What is Gen 3 LMS?
The Gen3-LMS is a culmination of the current research and development efforts conducted by EQSS. The main purpose of the Gen3-LMS is to provide an additional level of safety when lifting both suspended and non-suspended loads. It is in effect a ...
Gen3 - Installation - Display Brackets
There have been three major iterations of display brackets at EQSS Version 1 was used on the Gen 1 system and is NOT pictured anywhere in this Tech Doc nor stocked any longer by EQSS. It's being mentioned only for completeness sake. Version 2 was ...
Gen3 - Installation - Generic Display Installation
The display is the main indicator device for the Gen3 LMS system and should be mounted in a location that is visible to the operator at all times (regardless of the steering wheel and/or seat position). Please refer to the specific EQSS Gen 3 ...
Gen3 - Installation - Generic Can Cabin Interface Module (CCIM)
The CCIM connects the system into the machine electronics and interfaces between the display and the external sensors. The CCIM along with the backup battery should be mounted inside the dashboard near the rest of the machine electronics. The CCIM ...
Gen3 - Installation - Generic Camera Installation
The Gen3-LMS has support for a forward and a reverse camera. The camera images are displayed on the screen when the machine is in drive. The forward camera is displayed when in forward gear and the reverse camera is displayed when in reverse gear. ...
Gen3 - Installation - Can Pressure Input Module (CPIM)
The CPIM is responsible for processing the information sent from the pressure sensors and also measures the carrier attitude (telehandler base angles). The CPIM is mounted on the chassis and must be mounted with the five M12 screw lock connectors ...
Gen3 - Installation - Light Tower Installation
The light tower warns other workers when the telehandler is lifting loads close to it's maximum capacity. The light tower should be mounted at the front of the telehandler in a location where it is visible to workers around the telehandler. It should ...
Gen3 - Installation - Generic Gen 3 LMS Schematics
The Schematics below can be used to help with diagnosing EQSS Gen 3 LMS wiring faults on a Telehandler Generic Gen 3 LMS Schematics
Gen3 - Installation - Measurements and Configuration
The final process of the Gen3 LMS installation is to configure and calibrate the EQSS system on the machine - along with all of the attachments. This section requires the use of the Gen3 Calibration software and calibration cable. See the Gen3 ...
Gen3 - Installation - System Test
After physical installation - the components now need to be tested to ensure everything has been properly installed and is functioning correctly. Power the system from the machine's ignition key switch. After about 10 seconds, the display will load ...
Gen3 - Installation - Generic Power Supply
The Gen3 LMS requires power provided by the machine electrical system The following sections serve to illustrate common electrical connections from the Gen 3 safety system to the existing electronics in the machine. The purpose of this Tech Doc is ...
Gen3 - Installation - Generic Cutout Overide
When the hydraulic cutout is engaged it may be necessary to override the cutout function in order to move the boom into a safe position. The following sections serve to illustrate common electrical connections from the Gen 3 safety system to the ...
Gen3 - Installation - Generic Hydraulic Cutout
The hydraulic cutout disables the boom movements when the machine is lifting a load greater than the capacity for that region. The following sections serve to illustrate common electrical connections from the Gen 3 safety system to the existing ...
Gen3 - Installation - Generic Stabiliser State Signals
When the stabilizers are down the lifting capacity increases, the Gen3 LMS requires the stabilizer state to display the correct rating chart. The purpose of this Tech Doc is not to provide a wiring setup for any specific telehandler, but rather to ...
Gen3 - Installation - Generic Electrical Drive Direction Signals
The drive direction signals inform the Gen3 LMS that the machine is in drive and to activate a camera display based on the direction selected. The following sections serve to illustrate common electrical connections from the Gen 3 safety system to ...
Gen3 - Installation - Generic Machine Electrical Connections
To accommodate the various brands and many models, a substantial number of Gen 3 installation kits have been engineered and are available for purchase from EQSS. The following sections serve to illustrate common electrical connections from the Gen 3 ...
Gen3 - Installation - Generic Main Pressure Sensor Installation
The hydraulic pressure sensors are used to measure the lifting load of the telehandler. There are two main pressure sensors that need to be mounted to measure the pressure in the main lift cylinder - Main Head and Main Rod. Main Head Pressure The ...
Gen3 - Installation - Proportionally Extending Boom Segments
The majority of telehandler booms extend their segments in a proportional manner. They use a single extension cylinder with each segment chain linked so that each segment extends at the same time. Since each segment extension is linked together the ...
Gen3 - Installation - Cable Reeler Installation
The cable reeler contains the sensors required to measure the boom extension and boom angle - to allow the Gen3 LMS to calculate the boom position. The cable reeler must be installed at the end of the boom - as close to the next boom segment as ...
Gen3 - Faults - Damaged Cable Reeler (Steel Cable Replacement)
Customers can order replacement steel cable from EQSS and replace that cable out in the field. Successful completion of this task does require some mechanical and technical skill. Follow the instructions below to replace the wire on 6326 Cable ...
Gen3 - Installation - Installation Outline
The diagram below outlines how the system components are connected for the Gen3 LMS. It is recommended to install the components in the following order: 1. The external sensor components, 2. Then the components inside the cabin 3. Finally the ...
Gen3 - General - Installation Requirements
The Gen3 LMS requires the following technical skills to complete the installation Skills Required Workshop Mechanic – The Gen3 LMS requires mounting external sensors on the telehandler. This many require the manufacturer of custom brackets to ...
Gen3 - Attachments - Shovel Density Ratings (Materials)
Density rating is the amount of material a shovel attachment can hold in relation to capacity of the shovel and the material density. The density rating figure will help to determine which shovel to use for a particular material. A density rating of ...
Gen3 - Installation - Instructions to Disable Cutouts
The Gen 3 system can be temporarily bypassed by disabling the cutouts. Each machine brand/model will have similar connection points, but will be located in different places on the machine. The easiest method of locating these places is to download ...
Gen3 - Installation - Post Installation Checklist
Upon completion of a Gen 3 kit installation, a 'Post Installation checklist' should be filled in by the installer. This checklist is an important tool that enables the testing of all facets of the freshly installed Gen 3 system, before the system is ...
Gen3 - Hardware - Check for Swapped Pressure Sensors
The Gen3-LMS system for telehandlers uses 4 pressure sensors installed into the main lift and compensation cylinders. All 4 pressure sensors are identical and connect into the CPIM module mounted on the chassis. As a result it is easy to accidentally ...
Gen3 - Attachments - Attachment Automatic Recognition
When the Gen-3 system is configured for automatic tool selection, the system will read the identification tag on the attachment and automatically change the system to the matching attachment. If the attachment has multiple configurations (e.g. ...
Gen3 - User - Pre Operation Checks
These tests must be performed in addition to the pre operation checks listed in the machine operator manual Run through the tests below before operating the machine.
Gen3 - Fault Code - All Gen 3 Fault codes
Gen 3 Fault codes are displayed in Red color and are displayed in the same - on screen section as the 'Attachment' field On screen Fault codes location. Fault and fault codes are only displayed if a fault has actually occurred (blank normally). To ...
Gen3 - User - Height Limiter on Sloping Terrain
The height limiter will adjust based on the slope of the terrain The height limiter will take the angle of the carrier into account when performing the height limit calculation. The height limiter will assume that the height ceiling will adjust to ...
Gen3 - User - Understanding the Screen Layout
All principle Telehandler operating data is displayed on the EQSS Gen 3 main screen Screen below with normal and stability within range conditions Screen below with overloaded and stability out of range conditions Load Percentage – Shows the ...
Gen3 - General - Jump Start Safety Information
Only Jump Start Machine using a Floating Battery Connect a floating battery of the same type and voltage to the machine by following the instructions in the machine operator manual. If a floating battery is NOT available then disconnect Gen3-LMS ...
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