Model6285 Gen3
Gen3 - User - User Input Control
The User Input Control mounting is Telehandler dependent and can be found in one of multiple locations within a cab. Below are some common mounting positions: The user input control switch has 3 functions: increment up, increment down and select. ...
Gen3 - Hardware - Cable Reeler Lubrication
The cable reeler consists of a multi core cable wrapped around a drum. As the boom extends the cable unwinds from the drum. When the boom retracts the cable winds back onto the drum. A cable guide prevents overlying of the cable, ensuring the cable ...
Gen3 - Hardware - Cutout Overrides and mounting locations
The Gen-3 safety system will engage the hydraulic cutout if the Telehandler exceeds it's recommended capacity. The operator is allowed to temporarily override this cutout to allow the boom to be moved back into a safe working region. In order to ...
Gen3 - Fault Code - Status Icons
The top right of the main window below the capacity bar holds the location of the status icons. Below is a description of each status icon: The icon status can only display 3 icons. If more than 3 icons are enabled the 3 most important icons are ...
Gen3 - Attachments - Winches
The rating chart shows the maximum load rating for the boom location with the winch hook block - fully retracted. Most rating charts decrease the rating as the boom is raised higher. The load rating will remain the same even if the hook block is ...
Gen3 - Attachments - Telehandler Buckets
When using earth moving buckets, most machines are allowed to temporarily exceed the capacity rating and lift the rear wheels off the ground This is permissible when breaking through the heap, as long as the boom is fully retracted. When the boom is ...
Gen3 - Hardware - Incorrect Reading when Attachment Tilted
The Gen 3 LMS system was never designed to be a weight measuring system but rather, it is a weight monitoring system, intended to create safety cutouts when the machine on which it is mounted, is pushed beyond safety limits. When using any ...
Gen3 - Hardware - Hydraulic Cylinder Porting Instructions
Before doing ANY work on the hydraulics - Support and secure the boom using an A Frame or similar apparatus. It must support at least 2 tons. This article describes the general steps required to create a port in the head inside of a lift cylinder ...
Gen3 - Attachments - Perform Attachment Calibrations
Calibration for attachments requires discipline, is time consuming and should be completed carefully. To carefully complete an attachment calibration usually requires one to two hours of work. The attachment calibration task requires: 1. Gen 3 ...
Gen3 - Hardware - Pressure Sensor Incorrect readings
Incorrectly terminated pressure sensors create incorrect and nonsensical Gen 3 Display readings. During a fresh Gen 3 install or Gen 3 system rebuild, occasionally installers will accidentally interchange the pressure sensor connections on the CPIM ...
Gen3 - Hardware - CCIM Blade Fuses
The CCIM carries two - 3 Amp blade protection fuses Photo of an EQSS Model 6259 CCIM There are two fuses inside the CCIM: 1. Main system fuse 2. SLA Battery backup fuse The CCIM is the main power distribution device for the Gen 3 system. DC Power ...
Gen3 - Hardware - 5 Button User Control switch
The 5 Button User Control switch must be plugged in to the Display for Gen 3 navigation to be possible 5 Button User Control switch assembly (Part No: SW001077) If you are not able to navigate the Gen 3 System then: 1. Check the physical connection ...
Gen3 - Fault Code - N11
This fault code is a CALM Length Fault. The N11 can appear when there is a variance in the boom length reading between the two length sensors or one of the length sensors is damaged inside the cable reeler. To diagnose: inspect the cable reeler to ...
Gen3 - General - High Pressure Washing
Do NOT high pressure clean any EQSS Gen 3 components as this will void your warranty. High pressure cleaning is only possible on IP-69 (and above) rated items. None of the EQSS components are rated to IP-69. IP ratings for EQSS components: 6202 CSDM ...
Gen3 - Fault Code - T14
This fault code can appear with a fresh Gen 3 install or when a CCIM has been replaced. The EQSS CCIM uses PCB mounted DIP switch banks for forward/reverse telehandler drive logic settings. These settings are configured at the factory and can be ...
Gen3 - Fault Code - N03
This fault code usually appears in combination with other fault codes. The N03 fault code relates to some sort of problem with the CALM (Cable Reeler) module or problems communicating with the CALM. A number of factors can be at play when this fault ...
Gen3 - Fault Code - N09
This fault code can appear when the stow switch has an internal contact fault It is possible for the stow switch to develop a fault where it makes electrical contact for part of it's travel but not the rest (in either/both up-stroke/down-stroke). The ...
Gen3 - Fault Code - N08
This fault code can appear when the stow switch has an internal contact fault The cable reeler (reeling) operation is interactive with stow switch activation/deactivation. The Gen 3 software tracks that interaction and generates fault conditions when ...
Gen3 - Fault Code - T05
This fault code can appear when the Gen 3 is not able to write to the SD card. There are two common causes for this error code: 1. Write Lock Tab on the SD card has been set to 'Locked'. 2. SD card carrier in the EQSS Display unit is faulty. ...
Gen3 - Fault Code - N01
This fault code can appear when the CCIM is not able to communicate with the Display The permanently connected CCIM Display cable coming out of the CCIM module plugs into the rear lower 8 pin circular connector on the Display unit. All CAN bus ...
Gen3 - Fault Code - N02
This fault code can appear in isolation (by itself) or in combination with other fault codes. This fault code usually relates to a problem with the CPIM module. A number of factors can be at play when this fault code appears by itself: 1. CPIM could ...
Gen3 - Fault - Not Powering On
The Camera/Power Port on the CCIM that accepts the main power loom and is the entry point of DC power for the entire Gen3 system. To diagnose a power issue, the first thing to check would be the main DC power loom. Check that the 3 pin power ...
Gen3 - Fault Code - N16
This fault code can appear when there is a problem with the Compensation Head Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable ...
Gen3 - Fault Code - N17
This fault code can appear when there is a problem with the Compensation Rod Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable ...
Gen3 - Fault Code - N14
This fault code can appear when there is a problem with the Main Head Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable Problem - ...
Gen3 - Fault Code - N15
This fault code can appear when there is a problem with the Main Rod Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable Problem - ...
Gen3 - Selections - Disable / Enable Auto Tool Recognition
Changing settings via the display was added in Display Version 1129. Check the current display version in the Status Menu. If the version is older then follow the instructions here to update the display. Press Enter on the user control dial to enter ...
Gen3 - Fault Code - T03
This fault code can appear when a component (CPIM) of the Gen 3 system has been replaced/moved and can sometimes be intermittent during telehandler operation with shifting weight. The remedy that usually clears this fault is the re-calibration of the ...
Gen3 - Fault Code - T02
This fault code can appear when a component of the Gen 3 system has been replaced and/or reprogrammed. The remedy that usually clears this fault is the re-calibration of the boom length. To achieve this task requires the operator to navigate the Gen ...
Gen3 - Fault Code - T01
This fault code can appear when a component of the Gen 3 system has been replaced and/or reprogrammed (usually the CSDM display). The remedy that usually clears this fault is the re-calibration of the boom angle. To achieve this task requires the ...
Gen3 - Software - Commission Spare Display
A spare display must be updated with the model specific configuration files before it can be used with an existing Gen3-LMS system. If the existing display is available swap over the SD card from the spare display. This will ensure that the sensor ...
Gen3 - Software - Update Universal ITC Display Software
There are two versions of the ITC software for the Gen3-LMS. These instructions will apply the Universal software. If the machine is owned by Barminco follow the instructions here. The following instructions will describe copying an update file to ...
Gen3 - Software - Update Barminco ITC Display Software
There are two versions of the ITC software for the Gen3-LMS. These instructions will apply the software for the Barminco range of machines. For all other ITC machines follow the Universal software instructions here. The following instructions will ...
Gen3 - Software - Update Telehandler Display Software
These instructions apply for updating Gen3-LMS systems installed on Telehandlers. This update should not be applied to Gen3-LMS systems installed on ITCs or other machinery. To update the Gen3-LMS for ITC machines see the related Knowledge Base ...
Gen3 - Fault Code - N07
A true N07 error occurs when extending or retracting the telescopic boom after the wire connected to the cable reeler has snapped or has been severed. The Gen3-LMS detects the broken cable reeler wire when the boom is extended off the stow switch but ...
Gen3 - Attachments - Using Bucket Attachments On Manitou Machines
Manitou Australia has made the decision to not create rating charts for bucket attachments. The instruction from Manitou is for the operator to use the standard fork or machine rating charts when using a bucket attachment. With a bucket attached and ...
Gen3 - Fault - Debug Gen3-LMS Screen Reset Cycle
The below instructions are only applicable if the Gen3-LMS does not load to the main screen and does not show "Shutting Down . . ." This indicates software corruption, contact EQSS for further debugging. The modules of the Gen3-LMS system are ...
Gen3 - Software - Update Configuration and Load Calibration for Barminco
Follow the instructions below to update the Gen3-LMS with the latest configuration and load calibrations. Remove the SD card from the Gen3 display and insert into a laptop Click on the links below that matches the machine Volvo L90H Volvo L120H Click ...
Gen3 - Calibration - Perform Sensor Calibrations
Follow the instructions below to access the sensor calibration menu. Press Enter on the user control dial to enter the menu system. Press the arrow buttons to select System Menu. Press Enter to select the menu. Select Advanced Menu Enter the password ...
Gen3 - Fault - Debug Pressure Sensor Faults
When there is a failure of the pressure sensors in the Gen3-LMS system. The following error message will occur for each pressure sensor. N14 - Main Lift Cylinder Head Pressure Sensor Fault N15 - Main Lift Cylinder Rod Pressure Sensor Fault N16 - ...
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