Model6285 Gen3
Gen3 - Attachments - Shovel Density Ratings (Materials)
Density rating is the amount of material a shovel attachment can hold in relation to capacity of the shovel and the material density. The density rating figure will help to determine which shovel to use for a particular material. A density rating of ...
Gen3 - Installation - Instructions to Disable Cutouts
The Gen 3 system can be temporarily bypassed by disabling the cutouts. Each machine brand/model will have similar connection points, but will be located in different places on the machine. The easiest method of locating these places is to download ...
Gen3 - Installation - Post Installation Checklist (downloadable)
Upon completion of a Gen 3 kit installation, a 'Post Installation checklist' should be filled in by the installer. This checklist is an important tool that enables the testing of all facets of the freshly installed Gen 3 system, before the system is ...
Gen3 - Hardware - Check for Swapped Pressure Sensors
The Gen3-LMS system for telehandlers uses 4 pressure sensors installed into the main lift and compensation cylinders. All 4 pressure sensors are identical and connect into the CPIM module mounted on the chassis. As a result it is easy to accidentally ...
Gen3 - Attachments - Attachment Automatic Recognition
When the Gen-3 system is configured for automatic tool selection, the system will read the identification tag on the attachment and automatically change the system to the matching attachment. If the attachment has multiple configurations (e.g. ...
Gen3 - User - Pre Operation Checks
These tests must be performed in addition to the pre-operation checks listed in the machine operator manual The EQSS Gen 3 system monitors the machine operating conditions via its own Gen 3 system sensors and then creates cutouts when it deems that ...
Gen3 - Fault Code - All Gen 3 Fault codes
Gen 3 Fault codes are displayed in Red color and are displayed in the same - on screen section as the 'Attachment' field On screen Fault codes location. Fault and fault codes are only displayed if a fault has actually occurred (blank normally). To ...
Gen3 - User - Height Limiter & Sloping Terrain Operation
The Gen-3 safety system has the ability to limit the maximum height of the boom This ensures the machine operates below a pre defined height limit threshold. This is useful when the machine is operating under power lines or inside a tunnel. When the ...
Gen3 - User - Understanding the Screen Layout
All principle Telehandler operating data is displayed on the EQSS Gen 3 main screen Screen below with normal and stability within range conditions Screen below with overloaded and stability out of range conditions (lots of reds) Load Percentage – ...
Gen3 - General - Jump Start Safety Information
Only Jump Start Machine using a Floating Battery Connect a floating battery of the same type and voltage to the machine by following the instructions in the machine operator manual. If a floating battery is NOT available then disconnect Gen3-LMS ...
Gen3 - User - Telehandler Stability and EQSS Onscreen Stability Triangle
The stability window displays the current stability status of the telehandler. The stability triangle displayed on an EQSS Display is a real time monitor of the current centre of mass of the telehandler. The centre of mass location is indicated by ...
Gen3 - User - Rating Chart
The rating chart window displays the current rating chart for the selected attachment and the stabilizer configuration. The load segments on the rating chart are color coded to match the current load. If the segment is green and the boom was moved ...
Gen3 - Attachments - Manual Attachment Selection
The attachment selection menu is accessible by pressing the - User Input Control dial to enter the Menu System Then select 'Attachment Selection Menu' This will display a list of the currently calibrated attachments for this Telehandler (as below ...
Gen3 - User - User Input Control
The User Input Control mounting is Telehandler dependent and can be found in one of multiple locations within a cab. Below are some common mounting positions: The user input control switch has 3 functions: increment up, increment down and select. ...
Gen3 - Hardware - Cable Reeler Lubrication
The cable reeler consists of a multi core cable wrapped around a drum. As the boom extends the cable unwinds from the drum. When the boom retracts the cable winds back onto the drum. A cable guide prevents overlying of the cable, ensuring the cable ...
Gen3 - Hardware - Cutout Overrides and mounting locations
The Gen-3 safety system will engage the hydraulic cutout if the Telehandler exceeds it's recommended capacity. The operator is allowed to temporarily override this cutout to allow the boom to be moved back into a safe working region. In order to ...
Gen3 - Fault Code - Status Icons
The top right of the main window below the capacity bar holds the location of the status icons. Below is a description of each status icon: The icon status can only display 3 icons. If more than 3 icons are enabled the 3 most important icons are ...
Gen3 - Attachments - Winches
The rating chart shows the maximum load rating for the boom location with the winch hook block - fully retracted. Most rating charts decrease the rating as the boom is raised higher. The load rating will remain the same even if the hook block is ...
Gen3 - Attachments - Telehandler Buckets (Breaking through heap)
When using earth moving buckets, most machines are allowed to temporarily exceed the capacity rating and lift the rear wheels off the ground Temporarily exceeding the capacity rating is permissible when breaking through the heap, as long as the boom ...
Gen3 - Hardware - Incorrect Reading when Attachment Tilted
The Gen 3 LMS system was never designed to be a weight measuring system but rather, it is a weight monitoring system, intended to create safety cutouts when the machine on which it is mounted, is pushed beyond safety limits. When using any ...
Gen3 - Hardware - Hydraulic Cylinder Porting Instructions
Before doing ANY work on the hydraulics - Support and secure the boom using an A Frame or similar apparatus. It must support at least 2 tons. This article describes the general steps required to create a port in the head inside of a lift cylinder ...
Gen3 - Hardware - Pressure Sensor Incorrect readings
Incorrectly terminated pressure sensors create incorrect and nonsensical Gen 3 Display readings. During a fresh Gen 3 install or Gen 3 system rebuild, occasionally installers will accidentally interchange the pressure sensor connections on the CPIM ...
Gen3 - Hardware - CCIM Blade Fuses
The CCIM carries two - 3 Amp blade protection fuses Photo of an EQSS Model 6259 CCIM There are two fuses inside the CCIM: 1. Main system fuse 2. SLA Battery backup fuse The CCIM is the main power distribution device for the Gen 3 system. DC Power ...
Gen3 - Hardware - 5 Button User Control switch
The 5 Button User Control switch must be plugged in to the Display for Gen 3 navigation to be possible 5 Button User Control switch assembly (Part No: SW001077) If you are not able to navigate the Gen 3 System then: 1. Check the physical connection ...
Gen3 - Fault Code - N11
This fault code is a CALM Length Fault. The N11 can appear when there is a variance in the boom length reading between the two length sensors or one of the length sensors is damaged inside the cable reeler. To diagnose: inspect the cable reeler to ...
Gen3 - General - High Pressure Washing
Do NOT high pressure clean any EQSS Gen 3 components as this will void your warranty. High pressure cleaning is only possible on IP-69 (and above) rated items. None of the EQSS components are rated to IP-69. IP ratings for EQSS components: 6202 CSDM ...
Gen3 - Fault Code - T14
This fault code can appear with a fresh Gen 3 install or when a CCIM has been replaced. The EQSS CCIM uses PCB mounted DIP switch banks for forward/reverse telehandler drive logic settings. These settings are configured at the factory and can be ...
Gen3 - Fault Code - N03
This fault code usually appears in combination with other fault codes. The N03 fault code relates to a problem with the CALM (Cable Reeler) module or problems communicating with the CALM. A number of factors can be at play when this fault code ...
Gen3 - Fault Code - N09
This fault code can appear when the stow switch has an internal contact fault The stow switch is never in a disconnected state. Depending on whether the switch is activated or not, it's always either connected to 12 Volts or Ground. The N09 fault is ...
Gen3 - Fault Code - N08
This fault code can appear when the stow switch has an internal contact fault The cable reeler (reeling) operation is interactive with stow switch activation/deactivation. The Gen 3 software tracks that interaction and generates fault conditions when ...
Gen3 - Fault Code - T05
This fault code can appear when the Gen 3 is not able to write to the SD card. There are two common causes for this error code: 1. Write Lock Tab on the SD card has been set to 'Locked'. 2. SD card carrier in the EQSS Display unit is faulty. ...
Gen3 - Fault Code - N01
This fault code can appear when the CCIM is not able to communicate with the Display The permanently connected CCIM Display cable coming out of the CCIM module plugs into the rear lower 8 pin circular connector on the Display unit. All CAN bus ...
Gen3 - Fault Code - N02
This fault code can appear in isolation (by itself) or in combination with other fault codes. This fault code usually relates to a problem with the CPIM module. A number of factors can be at play when this fault code appears by itself: 1. CPIM could ...
Gen3 - Fault - Not Powering On
The Camera/Power Port on the CCIM that accepts the main power loom and is the entry point of DC power for the entire Gen-3 system. To complete all of the steps within this Tech Doc, you should either be an auto electrician or have the services of an ...
Gen3 - Fault Code - N16
This fault code can appear when there is a problem with the Compensation Head Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable ...
Gen3 - Fault Code - N17
This fault code can appear when there is a problem with the Compensation Rod Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable ...
Gen3 - Fault Code - N14
This fault code can appear when there is a problem with the Main Head Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable Problem - ...
Gen3 - Fault Code - N15
This fault code can appear when there is a problem with the Main Rod Pressure Sensor or the sensor cable. There are 3 likely reasons that this fault may appear: 1. Cable problem 2. Sensor problem 3. Connector loose inside the CPIM 1. Cable Problem - ...
Gen3 - Selections - Disable / Enable Auto Tool Recognition
Changing settings via the display was added in Display Version 1129. Check the current display version in the Status Menu. If the version is older then follow the instructions here to update the display. Press Enter on the user control dial to enter ...
Gen3 - Fault Code - T03
This fault code can appear when a component (CPIM) of the Gen 3 system has been replaced/moved and can sometimes be intermittent during telehandler operation with shifting weight. The remedy that usually clears this fault is the re-calibration of the ...
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