The purpose of this Tech Doc is to help with servicing the Machine Interface The machine interface is a M23 connector harness integrated into the EWP electronics (inside the control box). Damage to Machine Interface Wiring If the machine interface ...
The purpose of this Tech Doc is to help with the adjustment of the DIP switches The control module contains two sets of DIP switches. DIP Switch SW2 is used to customise future functionality and at the moment serves no function. The only valid state ...
The purpose of this Tech Doc is to help with replacing the fuse The crush guard contains a single 1A standard blade fuse inside the control module enclosure. Follow the instructions below to test or replace the fuse: 1. Disconnect the M12 cables from ...
The purpose of this Tech Doc is to help with the Servicing of the M23 Connector cable Once the replacement M23 Connector Cable has been ordered and received, follow the instructions below to swap out the cable Service Steps: 1. Disconnect the M12 ...
The purpose of this Tech Doc is to help with the Servicing of the Control Module The control module is mounted underneath the EWP controls and contains the alarm light and siren. It is connected to the machine interface using an M23 cable. Damage to ...
The purpose of this Tech Doc is to help with the Servicing of the User Interface The user interface is mounted to the frame and contains status lights as well as an override switch. It is connected to the control module using an M12 cable. Damage to ...
The purpose of this Tech Doc is to help with the Servicing of the Magnetic Anchor The wire is anchored to the frame using a magnetic quick release anchor. The magnetic anchor is located in the bottom left corner of the frame Damage to Magnetic Anchor ...
This Tech Doc will familiarize you with the components that comprise the Crush guard in order to perform a service or repair The diagram below outlines the major system components and how they interconnect:
When an error occurs on the Crush Guard, the Fault light will flash on the user interface. The fault flashes a numbered sequence based on the type of error. The type of fault flash codes are: One Flash – Indicates a configuration problem. Most likely ...
This Tech Doc describes how to identify and solve common problems that may occur while operating the EWP with the Crush Guard. Problem The Crush Guard is alarming after leaning on the wire rope Solution The Crush Guard alarm has been triggered and ...
The components of the Crush Guard require periodic checks and maintenance to be performed to ensure it remains in good working order. Maintenance Tasks: Clean the Magnetic Anchor The magnetic anchor can accumulate metallic debris. If too much debris ...
This Tech Doc shows the Finalisation steps on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift Finalisation Steps: 1. Connect the M23 connector from the Control Module to the socket installed in the operator control box. 2. Make sure that the connector is ...
This Tech Doc shows the Machine Connections steps on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift Installation Steps: 1. Remove the 4 bolts attaching the control box to the EWP frame and release the large connector. 2. Drill a 33mm hole (or larger) in ...
This Tech Doc shows the Control Module Installation steps on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift Installation Steps: 1. Remove the two mounting bolts holding the bucket container (as shown in the photo below). 2. Use the existing bolts to ...
This Tech Doc shows the Frame Installation steps on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift Installation Steps: 1. Attach the mounting brackets to the hand rails on each side of the controls. (Do not secure yet - to ensure the mounting brackets ...
This Tech Doc shows the Installation Overview on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift The purpose of the Model6252 Crush Guard is to prevent the operator from being crushed against the man platform controls, resulting in involuntary operation ...
This Tech Doc shows how to Finalise and complete the installation Installation Steps: 1. Replace the lid to the electronic enclosure. 2. Connect the M23 connector from the control module to the socket installed in the operator control box. 3. Make ...
This Tech Doc shows how the Machine Connections are completed on the JLG X19J Boom Lift Installation Steps: 1. Remove the 4 bolts that secure the lid to the electronic enclosure. 2. Drill a 20 mm hole in the location for the M23 connector. 3. Insert ...
This Tech Doc shows how the Control Module is Installed on the JLG X19J Boom Lift Installation Steps: 1. Secure the Control Module to the vertical post under the operator controls, using the supplied Ubolts and nuts. 2. Secure the M12 5 way and 8 way ...
This Tech Doc shows how the Crush Guard frame is Installed on the Man Platform Installation Steps: 1. Attach the mounting brackets to the Crush Guard Frame using the supplied bolts. 2. Position the Crush Guard Frame on the man platform. 3. Secure the ...
This Tech Doc shows the Installation Overview on the JLG X19J Boom Lift The purpose of the Model6252 Crush Guard is to prevent the operator from being crushed against the man platform controls, resulting in involuntary operation of the machine. The ...
The purpose of this Tech Doc is to help with Installing the 24V to 12V Converter Overview The Model6252 EQSS Crush Guard has been designed to operate using a 12VDC power source. If the crush guard is installed on a machine with a 24VDC power source, ...
The purpose of this Tech Doc is to help with Installing the Power Filter Overview The Crush Guard has been designed to work on a minimum voltage of 6.5V. It has been discovered that when the system is fitted to an aged machine, there may be voltage ...
The purpose of this Tech Doc is to help with servicing the Machine Interface The machine interface is a M23 connector harness integrated into the EWP electronics (inside the control box). Damage to Machine Interface Wiring If the machine interface ...
The purpose of this Tech Doc is to help with the adjustment of the DIP switches The control module contains two sets of DIP switches. DIP Switch SW2 is used to customise future functionality and at the moment serves no function. The only valid state ...
The purpose of this Tech Doc is to help with replacing the fuse The crush guard contains a single 1A standard blade fuse inside the control module enclosure. Follow the instructions below to test or replace the fuse: 1. Disconnect the M12 cables from ...
The purpose of this Tech Doc is to help with the Servicing of the M23 Connector cable Once the replacement M23 Connector Cable has been ordered and received, follow the instructions below to swap out the cable Service Steps: 1. Disconnect the M12 ...
The purpose of this Tech Doc is to help with the Servicing of the Control Module The control module is mounted underneath the EWP controls and contains the alarm light and siren. It is connected to the machine interface using an M23 cable. Damage to ...
The purpose of this Tech Doc is to help with the Servicing of the User Interface User Interface The user interface is mounted to the frame and contains status lights as well as an override switch. It is connected to the control module using an M12 ...
The purpose of this Tech Doc is to help with the Servicing of the Magnetic Anchor The wire is anchored to the frame using a magnetic quick release anchor. The magnetic anchor is located in the bottom left corner of the frame Damage to Magnetic Anchor ...
The purpose of this Tech Doc is to help with the Servicing of the Rope Switch The wire rope running through the frame is connected to the rope switch and: It is connected to the control module using an M12 cable It monitors the tension on the wire ...
The purpose of this Tech Doc is to help with the Servicing of the frame structure Frame The frame is mounted to the front of the EWP and runs a steel wire rope in front of the EWP controls. When the operator leans on the wire rope the alarm will ...
This Tech Doc will familiarise you with the components that comprise the Crush Guard in order to perform a service or repair. The diagram below outlines the major system components and how they interconnect:
When a error with the Crush Guard occurs, the Fault light will flash on the user interface. The fault flashes a numbered sequence based on the type of error. The type of fault flash codes are: One Flash – Indicates a configuration problem. Most ...
This Tech Doc describes how to identify and solve common problems that may occur while operating the EWP with the Crush Guard Common Issues that need Troubleshooting: Problem: The Crush Guard is alarming after leaning on the wire rope Solution: The ...
The components of the Crush Guard require periodic checks and maintenance to be performed to ensure it remains in good working order. Clean the Magnetic Anchor The magnetic anchor can accumulate metallic debris. If too much debris accumulates around ...
This Tech Doc outlines the finalisation stages Finalisation Steps: 1. Place the lid back onto the operator control box and tighten the 4 bolts that secure the lid. 2. Connect the M23 connector from the control module to the socket installed in the ...