Model6287 Gen3 ITC
Gen3_ITC - Troubleshooting - Troubleshooting the Volvo ITC
Gen 3_ITC List of problems and Solutions on a Volvo ITC Problem: The boom won't move and the cutout icon is showing on the display Solution: You are trying to lift a load which is greater than the maximum capacity specified by the manufacturer rating ...
Gen3_ITC - Troubleshooting - Troubleshooting the Komatsu ITC
Gen 3_ITC List of problems and Solutions on a Komatsu ITC Problem: The boom won't move and the cutout icon is showing on the display Solution: You are trying to lift a load which is greater than the maximum capacity specified by the manufacturer ...
Gen3_ITC - Troubleshooting - Troubleshooting the Caterpillar 962K ITC
Gen 3_ITC List of problems and Solutions on a Caterpillar 962K Problem: The boom won't raise and the cutout icon is showing on the display Solution: You are trying to lift a load which is greater than the maximum capacity specified by the ...
Gen3_ITC - Installation - RFID Auto Tool Selection Wiring
Connection Diagram
Gen3_ITC - Installation - Forward Camera, Harness, Wiring & Plugs
The Forward Cameras for the ITC are attached onto the Man Cage using the Camera Enclosures The camera enclosures are mounted to the man cage through the magnets that are attached to the sides. The magnets can be relocated to either side of the ...
Gen3_ITC - Installation - Attaching Display Connectors
The procedure below describes the correct method of attaching the cables to the screw lock connectors on the display. Installation Steps: 1. Connect the cable from the user control to the top 5 pin connector on the display. 2. Connect the cable from ...
Gen3_ITC - Installation - Reattach Ferrites Procedure
If the clip-on ferrites on the displays are removed during installation, they will need to be reattached as shown in the procedure below Attach the two clip-on ferrites at a location of 60 mm and 260 mm from the start of the connector to the start of ...
Gen3_ITC - User - Understanding the Komatsu Screen Layout
The Gen 3 ITC Display on a Komatsu displays many critical and useful parameters Screen Layout Screen Parameter Descriptions Cross Slope Bar – Displays the angle of the machine's slope in reference to the maximum allowed. This is shown as a percentage ...
Gen3_ITC - User - Gen 3 Menu System
The menu system allows for configuring the Gen-3 system To enter the menu system, press the user control dial. This will display the main menu. To navigate through the menu options press the arrow buttons on the user control dial. The currently ...
Gen3_ITC - User - Cameras
The Gen-3 safety system has the ability to connect up to 3 cameras to improve the operators' range of vision Below: Camera View on the Main Screen Display Reverse camera – This is displayed when the ITC is in reverse gear. The camera shows ...
Gen3_ITC - User - Cutout Override Control
The Gen-3 safety system will engage the hydraulic cutout if the ITC is beyond it's recommended capacity The operator is allowed to temporarily override this cutout to allow the boom to be moved back into a safe working region. Below: Komatsu Override ...
Gen3_ITC - Attachments - Buckets
Breaking through the heap can lift the rear wheels off the ground When using earth moving buckets, most machines are allowed to temporarily exceed the capacity rating and lift the rear wheels off the ground. This can happen when breaking through the ...
Gen3_ITC - Attachments - Long Reach Attachments
When using attachments that have a long reach such as a long boom or fly jib/winch, the attachment can only be used in a horizontal position. Below: Example of a long reach attachment Since there are no sensors on the tilt head, the Gen-3 assumes the ...
Gen3_ITC - Attachments - Manual Selection
The attachment selection menu is accessible by pressing the user input control dial to enter the Menu System, then select 'Attachment Selection Menu' This will display a list of the currently calibrated attachments for this ITC. Above: Attachment ...
Gen3_ITC - User - Pre Operational Checks
Run through the tests below before operating the machine. These tests must be performed in addition to the pre operation checks listed in the machine operator manual
Gen3_ITC - Installation - Installation Requirements (Skills)
The Gen3 LMS ITC requires the following technical skills to complete the installation Skills Required Workshop Mechanic – The Gen3 LMS ITC requires mounting external sensors on the ITC. This many require the manufacturer of custom brackets to ...
Gen3_ITC - Installation - Volvo L120H & L90 Machine Connections
This Tech Doc describes how to connect the safety systems to the existing electronics in the machine To complete all of the steps within this Tech Doc, you should either be an auto electrician or have the services of an auto electrician. EQSS accepts ...
Gen3_ITC - Installation - Volvo L120H & L90 Installation Finalisation
This Tech Doc will complete the final power connections to power the system and finish any additional items Installation Steps: 1. Connect the 3 pin connector from the “24V to 12V converter” to the power/camera harness. Make sure that the 24V to 12V ...
Gen3_ITC - Installation - Caterpillar 962K Machine Connections
This Tech Doc describes how to connect the safety systems to the existing electronics in the machine Installation Steps: 1. Locate the system power lug (Constant 24V). Attach the power wire (yellow) from the 24V to 12V converter to the ring lug. 2. ...
Gen3_ITC - Installation - Caterpillar 962K Installation Finalisation
This Tech Doc will complete the final power connections to power the system and finish any additional items Installation Steps: 1. Connect the 3 pin connector from the “24V to 12V converter” to the power/camera harness. And make sure that the 24V to ...
Gen3_ITC - Installation - Caterpillar 962K Cabin Loom Installation
The cabin loom connects the CCIM to the machine connections and the other modules of the system Installation Steps: 1. Connect the power/camera and IO harnesses to the CCIM bulk head connectors. 2. Connect the ‘Signal Light’ cable and CPIM cable to ...
Gen3_ITC - Installation - Caterpillar 962K EQSS CCIM Module Installation
The CCIM connects the system into the machine electronics Installation Steps: 1. Mount the backup battery in the location shown in the diagram using the double sided velcro tape attached to the base. 2. Slide the CCIM in the location shown in the ...
Gen3_ITC - Installation - Caterpillar 962K User Input Control (Navigation Switches)
The user input control consists of a 5-way navigation switch mounted in the side console Installation Steps: Drill two M4 through-holes for the User Control Bracket in the location on the centre console as shown in the diagram. Mount the bracket ...
Gen3_ITC - Installation - Caterpillar 962K External Cable Completion
The completion of the external cabling is outlined in this Tech Doc Installation Steps: 1. Locate the CCIM cable then locate the cabin entrance grommet (found at the front end of the cabin). Run the CCIM, cutout and camera cable up through the hole ...
Gen3_ITC - Installation - Caterpillar 962K Display Installation
The display shows the current safety status of the ITC Installation Steps: Position the display bracket at the top left of the Switch Column. Drill two M6 holes to attach the bracket to the Switch Column. Secure the bracket to the switch column using ...
Gen3_ITC - Installation - Caterpillar 962K Signal Light Installation
The signal light warns other workers when the ITC is lifting loads close to it's maximum capacity Installation Steps: 1. Drill and tap four M4 holes to mount the signal light bracket to the left side of the cabin roof (location shown in the photo). ...
Gen3_ITC - Installation - Caterpillar 962K EQSS CPIM Installation
The CPIM is responsible for processing the information sent from the pressure sensors the articulation sensor and the RFID sensor The CPIM also measures the chassis pitch and roll with its internal angle sensors. Installation Steps: 1. The location ...
Gen3_ITC - Installation - Caterpillar 962K Boom Angle Sensor Installation
The Boom Angle Sensor is used to determine the inclination of the boom relative to the initially calibrated machine angle Installation Steps: 1. Drill two M6 holes for the Angle Sensor in the position on the inside of the arm in the location shown in ...
Gen3_ITC - Installation - Caterpillar 962K Articulation Sensor Installation
The articulation sensor is mounted mid machine at the point of machine articulation Installation Steps: 1. Install the Articulation base plate in the location shown (red circle in the left photo below). 2. Make sure the inner circle from the ...
Gen3_ITC - Installation - Caterpillar 962K Pressure Sensor Installation
The hydraulic pressure sensors are used to measure the lifting load of the ITC Main Cylinder Installation Steps: 1. Raise the boom to approximately 40 degrees. Support and secure the boom using an A Frame or similar apparatus. It must support at ...
Gen3_ITC - Installation - ITC Installation Checklist Download
Fill out the installation checklist below and email or mail to EQSS You can download a pdf version from: ITC Installation Checklist
Gen3_ITC - Installation - Set Time & Sensor Calibration
Once the installation is complete, the time will need to be set and the sensors will require calibration Follow the steps below to complete sensor calibrations A sensor calibration must be performed once the cable reeler and CPIM have been mounted. ...
Gen3_ITC - Installation - Volvo L120H & L90 Cabin Loom
The cabin loom connects the CCIM to the machine connections and the other modules of the system 1. Connect the power/camera and IO harnesses to the CCIM bulk head connectors. 2. Connect the reverse camera and remote camera connectors to the ...
Gen3_ITC - Installation - Volvo L120H & L90 EQSS CCIM Installation
The CCIM connects the system into the machine electronics Installation Steps: 1. Mount the backup battery in the location shown in the diagram using the double sided velcro tape attached to the base. 2. Slide the CCIM in the location shown in the ...
Gen3_ITC - Installation - Volvo L90 Main Head & Rod Pressure Sensors
The hydraulic pressure sensors are used to measure the lifting load of the ITC Main Cylinder 1. Completely lower the boom. Apply the handbrake and insert chock under wheels. Once lowered, release any residual pressure by pulling on the manual release ...
Gen3_ITC - Installation - Volvo L120H & L90 User Input Control
The user input control consists of a single dial switch mounted in the side console Installation Steps: Drill two M4 through-holes for the User Control Bracket in the location on the centre console (as shown in the photo below). Mount the bracket ...
Gen3_ITC - Installation - Volvo L120H & L90 External Cable Completion
All external cabling is completed in this section Installation Steps: 1. Locate the reverse camera cable, CCIM cable and Machine cutout cable and 6-core video cable. Locate the cabin entrance grommet located at the front end of the cabin. 2. Run the ...
Gen3_ITC - Installation - Volvo L120H & L90 Display Installation
The display shows the current safety status of the ITC. Installation Steps: Position the display bracket at the top left of the Switch Column. Drill two M6 holes to attach the bracket to the Switch Column. Secure the bracket to the switch column ...
Gen3_ITC - Installation - Volvo L120H & L90 Man Platform Cameras Installation
The Man Platform camera’s are displayed on the screen when the Man Platform is connected. Installation Steps: 1. Feed approximately 2m of the cable with the 6 pin connector side from the outside through the cabin entry grommet. 2. Route the cable ...
Gen3_ITC - Installation - Volvo L120H & L90 Signal Light Installation
The signal light warns other workers when the ITC is lifting loads close to it's maximum capacity. Installation Steps: 1. Drill and tap four M4 holes to mount the signal light bracket to the left side of the cabin roof (as shown in the photo below). ...
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