Crush Guard - Installation - Manitou 160ATJ/180ATJ/200ATJ Machine Connections

Crush Guard - Installation - Manitou 160ATJ/180ATJ/200ATJ Machine Connections

Notes
This Tech Doc shows the Machine Connections steps on the Manitou 160ATJ/180ATJ/200ATJ Boom Lift
Installation Steps:
1. Remove the 4 bolts attaching the control box to the EWP frame and release the large connector.
2. Drill a 33mm hole (or larger) in the approximate location (shown in photo below) to provide clearance for the Crush Guard connector.


3. Place the control box back in place on the EWP.
4. Mark the center of the 33mm hole on the base on the EWP control box (to use as a reference for the Crush Guard connector hole).
5. Remove the 4 bolts on the base of the EWP control box (to remove the lid of the control box).
6. Clear any existing cabling that may be running over the drilling hole location.
7. Drill a 20 mm hole into the control box in the previously marked location.
8. Install the M23 connector into the hole (as shown in the photos below).
     

Follow the instructions below to connect the Crush Guard wire harness into the wire out of the EWP connector
9. Splice the Pink/Blue 12V power wire into the Emergency Stop (NF1) wire into the connector G
10. Terminal Splice the Black ground wire into the Blue ground wire, then into the connector C
11. Terminal Cut the deadman wire labelled B1-N out of the connector N terminal and join the Green and Brown cutout wires on the Crush Guard - onto each end of the deadman wire.


12. Replace the control box cover and mount the control box back onto the EWP.

Info
If fitting the Crush Guard to a different model, follow the Generic Wiring Connections Tech Doc


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