OverWatch - Installation - JLG 330LRT (OLD Pre 2021 Harness) - Installation Instructions

OverWatch - Installation - JLG 330LRT (OLD Pre 2021 Harness) - Installation Instructions

This Tech Doc was written to help customers with very old LGMG-E Installations
Operator Sensor
Installation Steps:
1. Mount the operator sensor to the supplied bracket, using the supplied M4 washers and security bolts
2. Position the bracket in the location shown in the image. 


3. Mount the module in the located position using the supplied M4 washers, nuts and security bolts.


4. Remove the joystick from the outer metal enclosure


5. Install the supplied cable gland (in the location shown in the image below)
6. Feed the wire from the operator sensor into the enclosure.


Control Module
Installation Steps:
1. Wiring connections are made by the Plug and Play loom AS001951.


The following below connections will need to be connected to the machine control box.


Each connection will be further described in following steps:
To pick up Joystick signal:
2. Disconnect the 9-Pin connector from the joystick
3. Install the Harness Joystick piggyback connectors in between the joystick and the harness (as shown on photo below).


To install the horn piggyback:
4. At the back of the horn push button, disconnect the Orange cable SW2-2 HORN
5. Install the Harness Horn piggyback cable in between.


To install the Drive & Elevate inputs:
At the back the Drive/Elevate switch:
6. Disconnect the Orange cable SW5-6 DRIVE
7. Install the Purple Drive Select piggyback cable in between.
8. Disconnect the Blue cable SW5-1 LIFT
9. Install the Orange Elevate Select piggyback cable in between.


To install the power wire:
10. Install the Red Power cable from the Machine harness into PIN1 on the connector with ID PWR0 SPLICE.


To install the ground cable:
11. Install the Black ground cable from the Machine harness into PIN1 on the connector, with ID GND1 SPLICE.


12. Connect the 8-Pin connector from the Operator Sensor and the 12-Pin connector from the machine connection harness, into the Control Module
13. Re-fit the joystick back into the enclosure.
14. Use the supplied Velcro to fasten the Control Module to the inside of the Control Box.


To Finish the Installation:
15 Cable-Tie the cable from the laser to the control box.
16. After installation is complete, power the machine and press down on the Emergency Stop.
17. While Emergency Stop is active there should not be power going into the Overwatch system.
18. If the Overwatch remains powered, check if the correct side of E-Stop has been used for the Overwatch power.

Post Installation Configuration
Overview
After the Overwatch has been installed, it must be configured with the parameters to suit the machine. Follow the instructions below to configure the Overwatch.

Minimum system requirements
Any smart phone, tablet or laptop that meets the following requirements:
  1. The device can connect to a Wi-Fi access point supporting 802.11 b/g/n (2.4GHz) protocol
  2. The device has an up to date Firefox or Safari web browser installed (2019 onwards). 
Wi-Fi Connection & Web Page
Access To enable the Wi-Fi connection on the Overwatch to complete the configuration follow the steps below.
1. Power down the platform control box with the ESTOP
2. Wait 10 seconds
3. Power up the platform control box with the ESTOP
4. While standing in the operator position, switch on the Overwatch
5. As the welcome chime starts to play, cover the sensor. The LED will flash white then black to acknowledge.
6. Remove your hand from the sensor. The LED will flash white then black to acknowledge.
7. After covering then uncovering the sensor this way 2 more times, "Wi-Fi On" will be announced
8. On your Wi-Fi enabled device (laptop, tablet, smartphone, etc), show the available wireless networks
9. Select the wireless network (starts with “overwatch”) to connect to the Overwatch
10. When prompted, enter the password “12345678”
11. Open your web browser (Safari or Firefox)
12. Enter the following into the address bar http://192.168.4.1 to open the Overwatch main page

Machine Model Selection
Follow the instructions below to configure the Overwatch.
1. Select the Setup option
2. If there is a password field at the bottom of the page, follow the instructions in Change Model Configuration to obtain the password and enter the password field
3. Select the EWP Model from the drop-down list and click Set
4. Click on Proceed to Test to begin the installation test


 Installation Test

After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the Overwatch is functioning correctly.

Follow the instructions on the web page to complete the Installation Test.
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Change Model Configuration
To reconfigure the Overwatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website.

Go to the Reconfiguration page and follow the instructions to create an authorisation password.

Settings
The OEM Settings page defines preset OEM parameters
See the sections below for details on each parameter:

Polarity and Input Style

Bypass


Date and Time

Connection Schematics