OverWatch - Installation - Skyjack Skycoded (OLD Pre 2021 Harness) - Installation Instructions

OverWatch - Installation - Skyjack Skycoded (OLD Pre 2021 Harness) - Installation Instructions

Notes
This Tech Doc was written to help customers with very old Skyjack Skycoded Series Installations
Alert
If any decals are damaged during the installation process or if any decals are obstructed following the installation, they should be replaced accordingly.
Operator Sensor
Installation Steps:
1. Drill 5 X 5.2mm holes in the locations shown in the diagram below


2. Install the Operator Sensor onto the supplied mounting plate (as shown in the diagram below).



3. Mount the Operator Sensor Mounting Plate to the side of the Platform Control Box using the supplied screws, washers and nuts (as shown in the diagram below)



4. Remove the bottom cover 
5. Install the supplied cable gland in the location (as shown in the diagram below).
6. Clamp the wire to the side of the enclosure using the supplied P-Clip.

Control Module
Installation Steps:
1. Drill the holes specified to mount the ECU.

2. Mount the ECU module using the supplied bolts, nuts, and washers.



3. Locate the Quick Connect Loom from the installation package.


4. Remove the bottom cover of the Platform Control Box by unscrewing the 6 screws (screw locations are shown in the diagram below).


5. Locate the large 8-Pin connector.


6. Disconnect the 8-Pin connector


7. Attach the 8-Pin T-Connector from the Quick Connect ECU Harness, to the disconnected connectors from the previous step.


8. Install the Orange wire from the Quick Connect Harness, to the side of the Elevate/Drive switch, with the Orange wire (with ID 09).


9. Install the Purple wire from the Quick Connect Harness, to the side of the Elevate/Drive switch, with the Blue wire (with ID 12).


10. Install the Orange wire from the Quick Connect Harness, to the side of the horn switch (with ID 49).


11. Install the Yellow wire from the Quick Connect Harness, to the side of the horn switch (with ID 08).


12. Connect the 8-Pin connector from the Operator Sensor and the 12-pin connector from the machine connection harness, into the Control Module
13. Re-fit the joystick back into the enclosure.


14. Use cable ties to combine the cables neatly together


15. Reassemble the control box by using the 6 screws taken out earlier.




Post Installation Configuration
Overview
After the Overwatch has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the Overwatch.

Minimum system requirements
Any smart phone, tablet or laptop that meets the following requirements:
  1. The device can connect to a Wi-Fi access point supporting 802.11 b/g/n (2.4GHz) protocol
  2. The device has an up to date Firefox or Safari web browser installed (2019 onwards). 
Wi-Fi Connection & Web Page
Access To enable the Wi-Fi connection on the Overwatch to complete the configuration follow the steps below.
1. Power down the platform control box with the ESTOP
2. Wait 10 seconds
3. Power up the platform control box with the ESTOP
4. While standing in the operator position, switch on the Overwatch
5. As the welcome chime starts to play, cover the sensor. The LED will flash white then black to acknowledge.
6. Remove your hand from the sensor. The LED will flash white then black to acknowledge.
7. After covering then uncovering the sensor this way 2 more times, "Wi-Fi On" will be announced
8. On your Wi-Fi enabled device (laptop, tablet, smartphone, etc), show the available wireless networks
9. Select the wireless network (starts with “overwatch”) to connect to the Overwatch
10. When prompted, enter the password “12345678”
11. Open your web browser (Safari or Firefox)
12. Enter the following into the address bar http://192.168.4.1 to open the Overwatch main page


Machine Model Selection
Follow the instructions below to configure the Overwatch.
1. Select the Setup option
2. If there is a password field at the bottom of the page, follow the instructions in Change Model Configuration to obtain the password and enter the password field
3. Select the EWP Model from the drop-down list and click Set
4. Click on Proceed to Test to begin the installation test
 


Installation Test
After the model configuration has been set or updated, an Installation Test must be performed. This will ensure the installation has been correctly performed and the Overwatch is functioning correctly. Follow the instructions on the web page to complete the Installation Test.


Change Model Configuration
To reconfigure the Overwatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website.

Go to the Reconfiguration page and follow the instructions to create an authorisation password.

Set Date and Time
Date and time should be set accordingly. The date and time can be set on the log page. This page allows adjustment of the system’s real time clock and calendar if required. Please note, any time or date change is logged and recorded.




Settings
The OEM Settings page defines preset OEM parameters
See the sections below for details on each parameter:


Polarity and Input Style
The table below describes each setting 


Bypass

Date and Time
Date and time should be set accordingly. The date and time can be set on the log page. This page allows adjustment of the system’s real time clock and calendar if required. Please note, any time or date change is logged and recorded.


Connection Schematics

Component Identification

System Components
Shown below is a list of the replaceable components which make up the Overwatch