OverWatch - Installation - Snorkel PHX-II (OLD Pre 2021 Harness) - Installation Instructions

OverWatch - Installation - Snorkel PHX-II (OLD Pre 2021 Harness) - Installation Instructions

Notes
This Tech Doc was written to help customers with very old Snorkel PHX-II Series Installations
Operator Sensor
Installation Steps:
1. Drill two 5.2mm holes to mount the operator sensor in the position shown in the diagram.
2. The sensor should be mounted at an angle of 30 degrees.


3. Mount the module in the located position using the supplied M4 washers, nuts and bolts.




4. Drill the holes specified to mount the operator sensor cable gland and guard


5. Install the supplied cable gland in the location shown in the image
6. Feed the wire from the operator sensor into the enclosure



Control Module
Installation Steps:
1. Drill the holes specified to mount the ECU


2. Mount the ECU module using the supplied bolts, nuts, and washers



3. From the machine connections loom, cut and crimp the listed wires in the table below

The connection instructions will be explained in more detail in the next few steps.

To install the system power +24V:
4. Crimp the Red wire from the machine connection loom to the wire on pin P3-1


To install the system ground 0V:
5. Crimp the Black wire from the machine connection loom to the wire on pin P1-3


The Enable/Deadman connection is on the wire from the pin position P3-12:
6. Cut this wire in half and follow these steps.
7. Crimp the Green wire (Pin 3) from the machine connection loom to the joystick side of the P3-12 wire.
8. Crimp the Blue wire (Pin 8) from the machine connection loom to the ECU side of the P3-12 wire.



To install the joystick input:
9. Crimp the Grey wire from the machine connection loom to the wire on pin P1-4



To install the Drive & Elevate inputs:
10. Connect the Purple (Drive) wire from the machine connections loom to the wire from pin P3-6.
11. Connect the Orange (Elevate) wire from the machine connections loom to the wire from pin P3-7.


To install the horn output:
12. Connect the Green wire from RLY1 to SW5-1 and the Blue wire from RLY1 to SW5-2.
SW5 is the push button horn switch

Note: RLY1 is attached to the machine connection harness

13. Connect the 8-Pin connector from the Operator Sensor 
14. Connect the 12-Pin connector from the machine connection harness, into the Control Module.
15. Re-fit the joystick back into the enclosure


Post Installation Configuration
Overview
After the Overwatch has been installed, it must be configured with the parameters to suit the machine. Follow the instructions below to configure the Overwatch.

Minimum system requirements
Any smart phone, tablet or laptop that meets the following requirements:
  1. The device can connect to a Wi-Fi access point supporting 802.11 b/g/n (2.4GHz) protocol
  2. The device has an up to date Firefox or Safari web browser installed (2019 onwards). 
Wi-Fi Connection & Web Page
Access To enable the Wi-Fi connection on the Overwatch to complete the configuration follow the steps below.
1. Power down the platform control box with the ESTOP
2. Wait 10 seconds
3. Power up the platform control box with the ESTOP
4. While standing in the operator position, switch on the Overwatch
5. As the welcome chime starts to play, cover the sensor. The LED will flash white then black to acknowledge.
6. Remove your hand from the sensor. The LED will flash white then black to acknowledge.
7. After covering then uncovering the sensor this way 2 more times, "Wi-Fi On" will be announced
8. On your Wi-Fi enabled device (laptop, tablet, smartphone, etc), show the available wireless networks
9. Select the wireless network (starts with “overwatch”) to connect to the Overwatch
10. When prompted, enter the password “12345678”
11. Open your web browser (Safari or Firefox)
12. Enter the following into the address bar http://192.168.4.1 to open the Overwatch main page

Machine Model Selection
Follow the instructions below to configure the Overwatch.
1. Select the Setup option
2. If there is a password field at the bottom of the page, follow the instructions in Change Model Configuration to obtain the password and enter the password field
3. Select the EWP Model from the drop-down list and click Set
4. Click on Proceed to Test to begin the installation test


Installation Test
After the model configuration has been set or updated, an Installation Test must be performed. This will ensure the installation has been correctly performed and the Overwatch is functioning correctly.
Follow the instructions on the web page to complete the Installation Test

 
 Change Model Configuration
To reconfigure the Overwatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website.

Go to the Reconfiguration page and follow the instructions to create an authorisation password.

Settings
The OEM Settings page defines preset OEM parameters
See the sections below for details on each parameter:


Polarity and Input Style


Bypass


Date and Time


Connection Schematics