Model6275 MCL
MCL - Installation - Manitou Telehandlers Schematics
The schematic below can be used as a reference for MCL installations on Manitou Telehandlers
MCL - Installation - JCB Telehandlers Schematics
The schematic below can be used as a reference for MCL installations on JCB Telehandlers
MCL - Installation - JCB Telehandlers Wiring 3 Pole Connectors
The MCL system uses a number of black 3 pole connectors to transmit signals from the load sensor back to the cabin electronics It may be necessary in some cases to shorten the cable and reattach the connector. The description below will detail the ...
MCL - Installation - JCB Telehandlers Cabin Electronics Installation
The cabin electronics interface into the load sensor and produce the required cutout. Installation Steps: 1. Install the indicator and override switch into a two spare slot, in the dashboard. The switch housing cutout in the dashboard may need to ...
MCL - Installation - JCB Telehandlers Boom Head Cable Installation
The boom head cable connects between the cable reeler and the jib cable It is also connected to the blank plug connector, when the jib is not in use and has been removed. Installation Steps: 1. Mount the blank plug connector next to the cable reeler ...
MCL - Installation - JCB Telehandlers Jib Cable Installation
The jib cable connects the load sensor to the cable on the boom head. Installation Steps: 1. Mount the jib cable connector in a location that it is easily accessible for the operator. 2. Run the cable along the jib as close to the structure as ...
MCL - Installation - JCB Telehandlers Load sensor Installation
The load sensor measures the load attached to the hook of the jib If the load is greater than the set weight, the MCL signals an overload back to the cabin electronics. The load sensor is installed between the jib structure and the hook. Installation ...
MCL - Installation - JCB Telehandlers Cable Reeler Installation
The cable reeler is used to supply the electrical signals to the load sensor. The cable reeler should be installed on the reinforcement plate at the top of the base boom section on either the cabin or engine side of the boom, depending on the cable ...
MCL - Installation - JCB Telehandlers Installation Outline
The diagram below outlines the installation components of the MCL
MCL - Rating - Australian Standard AS1418-19
The rating of a Telehandler is the maximum load that can be handled taking into account: the capacity of the Telehandler, the capacity of the tool, the operating radius, the position of the outriggers. The Australian Standard AS1418-19 requires that ...
MCL - Compliance - Manitou Specific
In order to comply with AS1418.19 Australian Standards when using a Jib which will lift not more than 3 tons, a Maximum Capacity Limiter (MCL) system can be required. The EQSS MCL kit for Manitou includes a fully calibrated and validated Limiter ...
MCL - Faults - Troubleshooting
This Tech Doc contains a list of common problems and solutions Problem: The system is in overload mode after lifting a load with the jib Solution: You are trying to lift a load which is greater than the set capacity of the load sensor. To drop the ...
MCL - User - Overload/Override Modes
System Indicators The MCL indicates the current status via the indicator mounted in the dashboard. Overload Indicator illustration below. Overload Mode When a load is lifted which is beyond the set capacity, the MCL system will go into overload mode. ...
MCL - Operation - Detach Jib from Attachment Head
Follow the procedure below to correctly detach the jib from the attachment head Procedure Steps: 1. Lower the jib until the hook is just about to touch the ground. 2. Remove the safety bar locking the jib to the attachment head. 3. Attach a line to ...
MCL - Operation - Attaching/Disconnecting the Jib Cable
While transferring the attachment cable from the blanking connector to the jib connector the system will be in overload. Attaching the Jib Cable Once the jib has been attached to the boom head. Release the attachment cable from the blanking connector ...
MCL - User - Intro & Pre Operation Inspection
Introduction The Maximum Capacity Limiter (MCL) is a cost effective solution to limit the capacity of jib and winch attachments to below 3 tonne to comply with AS1418.19-2007 Section 2.11. The MCL load sensor can be calibrated to any capacity so the ...