Model6252 Crush Guard
Crush Guard - Installation - Generic Wiring Connections
The Crush Guard is designed to be fitted to any mast machine, shown below are generic kit machine connection / wire color descriptions. Pink wire. System power should be installed on the output of the E-Stop. Black wire. System ground should be ...
Crush Guard - Installation - System Voltage Configuration
The Crush Guard is factory configured to operate on 12V DC as this is a typical voltage for all diesel booms If installing on a DV electric boom the typical voltage is 24V DC. Configuration Steps: 1. To set the Crush Guard to 12VDC operation, remove ...
Crush Guard - Installation - Genie ALC1000 Wiring Connections
This Tech Doc shows Crush Guard wiring connections on the ALC1000 Boom Lift Required hardware: 1000mm of two core cable minimum 18 gauge AWG 700mm of pink wire, minimum 18 gauge AWG 5 x red crimp joiner 1 x blue crimp joiner 1 x yellow crimp fork ...
Crush Guard - Installation - Genie ALC500 Wiring Connections
This Tech Doc shows Crush Guard wiring connections on the ALC500 Boom Lift Installation Steps: 1. Remove the 4 bolts that secure the lid to the operator control box. 2. Using a flat head screw driver, remove the installed grommet from the operator ...
Crush Guard - Installation - Genie ALC1000 Control Module Installation
This Tech Doc shows how the Control Module is Installed on the ALC1000 Boom Lift Required Hardware: 2 x M6 x 30mm bolts 2 x M6 lock nuts 2 x M6 washers 4 x M6 nuts 1 x M18 cable gland or equivalent. Installation Steps: 1. Inside the operator control ...
Crush Guard - Installation - Genie ALC500 Control Module Installation
This Tech Doc shows how the Control Module is Installed on the ALC500 Boom Lift Installation Steps: 1. Attach the control module to the man platform using the two supplied U-bolts 2. Tension the nuts evenly to 12Nm. 3. Mount the module with the siren ...
Crush Guard - Installation - Genie ALC500/ALC1000 Installation Overview
This Tech Doc shows the Installation Overview on the ALC500/ALC1000 Boom Lift The purpose of the Model6252 Crush Guard, is to prevent the operator from being crushed against the man platform controls, resulting in involuntary operation of the ...
Crush Guard - Installation - Genie ALC500/ALC1000 Crush Guard Frame Installation
This Tech Doc shows how the Crush Guard frame is Installed on the ALC500/ALC1000 Boom Lift Installation Steps: 1. Position the Crush Guard frame on the man platform. 2. Secure the frame to the vertical posts on each side of the operator controls ...
Crush Guard - Installation - Haulotte Star10 Finalisation
This Tech Doc shows how to finalise and complete the installation Installation Steps: 1. Place the lid back onto the operator control box and tighten the 4 bolts that secure the lid. 2. Connect the M23 connector from the Control Module to the socket ...
Crush Guard - Installation - Haulotte Star10 Machine Connections
This Tech Doc shows how the Machine Connections are completed Installation Steps: 1. Remove the 4 bolts that secure the lid to the operator control box. 2. Drill a 20 mm hole in the location marked earlier for the M23 connector. 3. Insert the ...
Crush Guard - Installation - Haulotte Star10 Control Module Installation
This Tech Doc shows how the Control Module is mounted and installed Installation Steps: 1. Drill four M6 holes into top control box platform to mount the Control module. 2. Attach the Control Module to the platform using the supplied nuts and bolts. ...
Crush Guard - Installation - Haulotte Star10 Crush Guard Frame Installation
This Tech Doc shows how the Crush Guard frame is Installed on the Man Platform Installation Steps: 1. Position the Crush Guard Frame on the man platform. 2. Secure the frame to the horizontal posts on each side of the operator controls using the ...
Crush Guard - Installation - Haulotte Star10 Overview
The purpose of the Model6252 Crush Guard is to prevent the operator from being crushed against the man platform controls. This can result in involuntary operation of the machine The system consists of the following functional components. Crush Guard ...
Crush Guard - Installation - Genie Z-40/23N Finalisation
This Tech Doc shows how to finalise the installation on the machine Installation Steps: 1. Place the lid back onto the operator control box and tighten the 4 bolts that secure the lid. 2. Connect the M23 connector from the Control Module to the ...
Crush Guard - Installation - Genie Z-40/23N Machine Connections
This Tech Doc shows how to complete the connections to the machine Installation steps: 1. Remove the 4 bolts that secure the lid to the operator control box. 2. Drill a 20 mm hole in the location marked earlier for the M23 connector. 3. Insert the ...
Crush Guard - Installation - Genie Z-40/23N Control Module Installation
This Tech Doc shows how the Control Module is mounted and installed Installation Steps: 1. Drill two M6 holes into the man platform plate to mount the Control module bracket 2. Secure the Control Module using the supplied nuts and bolts. 3. Secure ...
Crush Guard - Installation - Genie Z-40/23N Crush Guard Frame Installation
This Tech Doc shows how the Crush Guard frame is Installed on the Man Platform Installation Steps: 1. Position the Crush Guard Frame on the man platform. 2. Secure the frame to the vertical posts on each side of the operator controls, using the ...
Crush Guard - Installation - Genie Z-40/23N Overview
The purpose of the Model6252 Crush Guard is to prevent the operator from being crushed against the man platform controls. This can result in involuntary operation of the machine The system consists of the following functional components. Crush Guard ...
Crush Guard - General - What is Crush Guard?
The EQSS Crush Guard is a secondary guarding solution designed in Australia for use with elevated work platforms (EWP). The Crush Guard uses a pressure sensitive wire rope positioned over the EWP controls. When a crushing incident occurs (forcing the ...
Crush Guard - Installation - Generic Wiring Diagram
The generic wiring diagram for the Crush Guard is shown below: Below: Zoomed in for improved readability
Crush Guard - Maintenance - Service and Repairs
The section will familiarize you with the components that comprise the Crush Guard® in order to perform a service or repair. The diagram below outlines the major system components and how they interconnect. Frame The frame is mounted to the front of ...
Crush Guard - Faults - Fault Codes
When a error with the Crush Guard® occurs the Fault light will flash on the user interface. The fault flashes a numbered sequence based on the type of error. The type of fault flash codes are: • One Flash – Indicates a configuration problem. Most ...
Crush Guard - User - Troubleshooting
This section describes how to identify and solve common problems that may occur while operating the EWP with the Crush Guard®.
Crush Guard - Mechanical - Maintenance
The components of the Crush Guard® require periodic checks and maintenance to be performed to ensure it remains in good working order. Clean the Magnetic Anchor The magnetic anchor can accumulate metallic debris. If too much debris accumulates around ...
Crush Guard - Spares - Part Numbers
When ordering from EQSS quote part number below:
Crush Guard - User - Operating The System
The Crush Guard® is designed to cut off the EWP movement when an object impacts the operator from above or behind - and they fall over the controls. The Crush Guard consists of a mechanical frame that runs a wire rope over the operator controls. In ...
Crush Guard - User - Pre Operation Checks
Run through the tests below before operating the machine. The procedure below tests the cutout and override mechanism of the Crush Guard®: These tests must be performed in addition to the pre operation checks listed in the machine operator manual
Crush Guard - User - Crush Guard Reset Procedure
When the Crush Guard® alarm is triggered Follow the steps below to reset the system: 1. Ensure the magnet is attached, as shown in picture - highlight circle 1 2. Press the Reset button to disable the alarm and return to normal operation - highlight ...